Delta, BC-A new animation produced by Eriez® Flotation enables the visualization of
its cutting-edge StackCell® Flotation Technology. It describes how this innovative and
unique machine de-couples bubble-particle attachment and froth phase recovery,
which allows the industry to minimize the footprint of an industrial flotation plant,
including size, foundation loadings and power consumption. This device is a step
forward in the industry drive to extract minerals more sustainably.
As described in the animation, the StackCell design takes advantage of a patented
independent contacting chamber. Feed slurry and air enter this chamber and are
subjected to intense shear to generate bubbles and turbulent kinetic energy
dissipation rates to promote contacting with the hydrophobic species. Particle
collection is achieved in this section and the bubble-particle matrix is subsequently
discharged into a quiescent phase separation chamber.
Global Managing Director of Eriez Flotation Eric Wasmund says, “Innovation in traditional flotation technology is heavily focused on
economies of scale to reduce capital costs. The technical basis for this argument is to maintain residence time and minimize the
number of cells by increasing cell volume. However, this approach ignores fundamental flotation principles which resulted in
decreased bubble-particle contact probabilities, reduced froth recoveries due to increased froth travel distances and particle
detachment as well as unnecessary mixing within the cells.”
According to Wasmund, “One of Eriez Flotation’s foremost objectives in creating this animation is to shine a light on what makes
StackCell Flotation machines superior to conventional flotation methods, creating the basis for a more efficient unit operation and
therefore smaller size for the same application.”
The animation illustrates the purpose of the collection and separation chamber, offering viewers an overview of the physical attributes
of each and the benefits of a de-coupled flotation system. The importance of froth-pulp separation and the effective use of wash water
to improve concentrate grade is explained, as are the benefits of an internal dart system.
“Eriez based the StackCell technology on flotation-first principles,” says StackCell Global Product Manager Asa Weber.
“Understanding and evaluating the relationship between hydrophobicity, particle size, turbulent kinetic dissipation rate, gangue
entrainment and froth-pulp phase separation led to the development of StackCell in the early 2000s,” he explains.
The new Eriez Flotation StackCell animation is available on the company’s YouTube page: https://www.youtube.com/eriez. To view
the animation, visit http://erieznews.com/nr539.
-MoreFor Immediate Release Contact: Ed Stevens, Stevens Strategic Communications
estevens@stevensstrategic.com
John Blicha, Eriez
jblicha@eriez.com
About Eriez Flotation
Eriez Flotation is a world leader in advanced flotation technology and is a wholly owned subsidiary of Eriez Manufacturing Co.
Eriez Flotation provides advanced testing and engineering services, sparging and column flotation equipment, and gamechanging innovations in process technology such as HydroFloat
® and StackCell® for the mining and mineral processing
industries. For more information, visit www.eriezflotation.com or call (604) 952-2300. We can also be contacted at
efdca@eriez.com.
Visit the Eriez Magnetics Europe Ltd website for more information on New Animation Demonstrates Revolutionary Eriez® StackCell® Flotation Technology